Floor Walk Reports

Right now

Based on the latest check of each machine

Machines running

of 18 machines

Machines down

Shear #1

In maintenance

Lathe #2, Palletizer

Open issues

1 high · 2 medium · 2 low

Techs on duty

10 of 10

latest known status

Needs attention 5

Machines whose latest check reported a problem

High

Shear #1 Blade guard interlock failing, machine locked out

Building A · Stamping · K. Osei is on it

seen Fri, Aug 7, 9:20 AM

Medium

Lathe #2 Chuck jaws being reground

Building A · Machining · R. Castillo is on it

seen Fri, Aug 7, 2:35 PM

Medium

Palletizer Waiting on a replacement belt

Building B · Packaging · A. Reyes is on it

seen Fri, Aug 7, 7:55 AM

Low

Press #2 Short on steel coil, waiting on the next delivery

Building A · Stamping · Tech: J. Alvarez

seen Fri, Aug 7, 9:20 AM

Low

Assembly Line 2 Conveyor squeaks at the bend, grease scheduled for Monday

Building B · Assembly · Tech: D. Kowalski

seen Fri, Aug 7, 6:30 AM

Walk reports 26

Friday, Aug 7

2:35 PMAfternoon shiftBuilding A · Machining

Walked by Dan Whitfield5 machines4 running1 maintenance1 issue

Machine	Status	Tech	Tech status	Issue
CNC Mill #1	Running	T. Nguyen	At station
CNC Mill #2	Running	T. Nguyen	At station
CNC Mill #3	Running	R. Castillo	At station
Lathe #1	Running	M. Brandt	On break
Lathe #2	Maintenance	R. Castillo	Working on issue	MediumChuck jaws being reground

Walk notes: Mill 2 finished the week clean after the spindle rebuild.

9:20 AMMorning shiftBuilding A · Stamping

Walked by Sam Okafor5 machines3 running1 down1 idle2 issues

Machine	Status	Tech	Tech status	Issue
Press #1	Running	J. Alvarez	At station
Press #2	Idle	J. Alvarez	At station	LowShort on steel coil, waiting on the next delivery
Press #3	Running	K. Osei	At station
Press #4	Running	J. Alvarez	At station
Shear #1	Down	K. Osei	Working on issue	HighBlade guard interlock failing, machine locked out

Walk notes: Shear 1 is locked out, shear work moved to Building B.

7:55 AMMorning shiftBuilding B · Packaging

Walked by Maria Lopez4 machines3 running1 maintenance1 issue

Machine	Status	Tech	Tech status	Issue
Wrapper #1	Running	L. Fontaine	At station
Case Sealer	Running	A. Reyes	At station
Palletizer	Maintenance	A. Reyes	Working on issue	MediumWaiting on a replacement belt
Label Printer	Running	L. Fontaine	At station

6:30 AMMorning shiftBuilding B · Assembly

Walked by Maria Lopez4 machines4 running1 issue

Machine	Status	Tech	Tech status	Issue
Assembly Line 1	Running	S. Iyer	At station
Assembly Line 2	Running	D. Kowalski	At station	LowConveyor squeaks at the bend, grease scheduled for Monday
Torque Station	Running	S. Iyer	At station
Test Rig	Running	C. Whitmore	At station

Walk notes: Assembly has been the steadiest area on the floor this week.

Thursday, Aug 6

10:30 PMNight shiftBuilding A · Machining

Walked by Priya Nair5 machines4 running1 idle2 issues

Machine	Status	Tech	Tech status	Issue
CNC Mill #1	Running	T. Nguyen	At station
CNC Mill #2	Running	T. Nguyen	At station	LowRebuilt spindle running quiet, still on watch
CNC Mill #3	Running	Unmanned
Lathe #1	Running	M. Brandt	Helping elsewhere
Lathe #2	Idle	R. Castillo	Working on issue	LowChuck jaws worn, parts are slipping

Walk notes: Mill 2 sounded normal for the whole shift.

3:15 PMAfternoon shiftBuilding A · Stamping

Walked by Sam Okafor5 machines5 running1 issue

Machine	Status	Tech	Tech status	Issue
Press #1	Running	J. Alvarez	At station
Press #2	Running	J. Alvarez	At station
Press #3	Running	K. Osei	At station
Press #4	Running	J. Alvarez	At station
Shear #1	Running	K. Osei	At station	LowGuard interlock sticks now and then

1:40 PMAfternoon shiftBuilding B · Packaging

Walked by Dan Whitfield4 machines3 running1 down1 issue

Machine	Status	Tech	Tech status	Issue
Wrapper #1	Running	L. Fontaine	At station
Case Sealer	Running	C. Whitmore	At station
Palletizer	Down	A. Reyes	Working on issue	HighBelt snapped, palletizer stopped
Label Printer	Running	L. Fontaine	At station

Walk notes: Pallets are being stacked by hand until the belt is replaced.

8:20 AMMorning shiftBuilding B · Assembly

Walked by Maria Lopez4 machines4 running1 issue

Machine	Status	Tech	Tech status	Issue
Assembly Line 1	Running	S. Iyer	At station
Assembly Line 2	Running	D. Kowalski	At station	LowFaint squeak from the conveyor at the bend
Torque Station	Running	S. Iyer	At station
Test Rig	Running	C. Whitmore	At station

6:45 AMMorning shiftBuilding A · Machining

Walked by Maria Lopez5 machines4 running1 maintenance1 issue

Machine	Status	Tech	Tech status	Issue
CNC Mill #1	Running	T. Nguyen	At station
CNC Mill #2	Maintenance	T. Nguyen	Working on issue	MediumBearing arrived, spindle being rebuilt
CNC Mill #3	Running	R. Castillo	At station
Lathe #1	Running	M. Brandt	At station
Lathe #2	Running	R. Castillo	At station

Walk notes: Rebuild should be finished by second shift.

Wednesday, Aug 5

11:05 PMNight shiftBuilding A · Stamping

Walked by Priya Nair5 machines5 running

Machine	Status	Tech	Tech status
Press #1	Running	J. Alvarez	At station
Press #2	Running	Unmanned
Press #3	Running	Unmanned
Press #4	Running	J. Alvarez	At station
Shear #1	Running	K. Osei	Absent

Walk notes: Quiet shift, two presses ran unattended without trouble.

3:05 PMAfternoon shiftBuilding B · Packaging

Walked by Dan Whitfield4 machines4 running2 issues

Machine	Status	Tech	Tech status	Issue
Wrapper #1	Running	L. Fontaine	At station
Case Sealer	Running	A. Reyes	At station
Palletizer	Running	A. Reyes	At station	LowBelt slipping under heavy loads
Label Printer	Running	L. Fontaine	At station	LowNew rollers in, feeding clean so far

1:35 PMAfternoon shiftBuilding B · Assembly

Walked by Sam Okafor4 machines4 running

Machine	Status	Tech	Tech status
Assembly Line 1	Running	S. Iyer	At station
Assembly Line 2	Running	D. Kowalski	At station
Torque Station	Running	S. Iyer	At station
Test Rig	Running	C. Whitmore	On break

Walk notes: Torque station is back on the line and reading true.

8:15 AMMorning shiftBuilding A · Machining

Walked by Maria Lopez5 machines4 running1 maintenance1 issue

Machine	Status	Tech	Tech status	Issue
CNC Mill #1	Running	T. Nguyen	At station
CNC Mill #2	Maintenance	T. Nguyen	Working on issue	MediumWaiting on a replacement bearing from the supplier
CNC Mill #3	Running	R. Castillo	At station
Lathe #1	Running	M. Brandt	At station
Lathe #2	Running	R. Castillo	At station

Walk notes: Bearing is quoted to arrive tomorrow morning.

6:50 AMMorning shiftBuilding A · Stamping

Walked by Maria Lopez5 machines5 running

Machine	Status	Tech	Tech status
Press #1	Running	J. Alvarez	At station
Press #2	Running	J. Alvarez	At station
Press #3	Running	K. Osei	At station
Press #4	Running	J. Alvarez	At station
Shear #1	Running	K. Osei	At station

Tuesday, Aug 4

10:40 PMNight shiftBuilding B · Packaging

Walked by Priya Nair4 machines3 running1 maintenance1 issue

Machine	Status	Tech	Tech status	Issue
Wrapper #1	Running	L. Fontaine	At station
Case Sealer	Running	Unmanned
Palletizer	Running	A. Reyes	At station
Label Printer	Maintenance	A. Reyes	Working on issue	MediumFeed rollers being replaced

Walk notes: Night crew is light, two techs covering four machines.

3:40 PMAfternoon shiftBuilding B · Assembly

Walked by Dan Whitfield4 machines3 running1 maintenance1 issue

Machine	Status	Tech	Tech status	Issue
Assembly Line 1	Running	S. Iyer	At station
Assembly Line 2	Running	D. Kowalski	At station
Torque Station	Maintenance	S. Iyer	Working on issue	LowCalibration in progress with the vendor kit
Test Rig	Running	C. Whitmore	At station

2:10 PMAfternoon shiftBuilding A · Machining

Walked by Dan Whitfield5 machines4 running1 down1 issue

Machine	Status	Tech	Tech status	Issue
CNC Mill #1	Running	T. Nguyen	At station
CNC Mill #2	Down	T. Nguyen	Working on issue	HighSpindle bearing suspected, machine stopped
CNC Mill #3	Running	R. Castillo	At station
Lathe #1	Running	M. Brandt	At station
Lathe #2	Running	R. Castillo	At station

Walk notes: Mill 2 work moved over to mill 1 and mill 3.

9:05 AMMorning shiftBuilding A · Stamping

Walked by Sam Okafor5 machines5 running1 issue

Machine	Status	Tech	Tech status	Issue
Press #1	Running	J. Alvarez	At station
Press #2	Running	J. Alvarez	At station
Press #3	Running	K. Osei	At station
Press #4	Running	J. Alvarez	At station	LowBack online, watching the seal for drips
Shear #1	Running	K. Osei	At station

Walk notes: Press 4 is back in the rotation, no drips so far.

7:50 AMMorning shiftBuilding B · Packaging

Walked by Maria Lopez4 machines3 running1 idle1 issue

Machine	Status	Tech	Tech status	Issue
Wrapper #1	Running	L. Fontaine	At station
Case Sealer	Running	A. Reyes	At station
Palletizer	Running	A. Reyes	At station
Label Printer	Idle	L. Fontaine	Working on issue	MediumMisfeeds got worse, printer taken offline for cleaning

Walk notes: Packaging is running a day ahead of the ship schedule.

6:35 AMMorning shiftBuilding B · Assembly

Walked by Maria Lopez4 machines3 running1 idle1 issue

Machine	Status	Tech	Tech status	Issue
Assembly Line 1	Running	S. Iyer	At station
Assembly Line 2	Running	D. Kowalski	At station
Torque Station	Idle	S. Iyer	Working on issue	MediumTorque readings drifting, held for calibration
Test Rig	Running	C. Whitmore	At station

Walk notes: Torque station pulled from the line until it is checked.

Monday, Aug 3

10:15 PMNight shiftBuilding A · Machining

Walked by Priya Nair5 machines5 running1 issue

Machine	Status	Tech	Tech status	Issue
CNC Mill #1	Running	T. Nguyen	At station
CNC Mill #2	Running	T. Nguyen	Working on issue	MediumVibration getting worse through the shift
CNC Mill #3	Running	Unmanned
Lathe #1	Running	M. Brandt	At station
Lathe #2	Running	Unmanned

3:20 PMAfternoon shiftBuilding A · Stamping

Walked by Dan Whitfield5 machines4 running1 maintenance1 issue

Machine	Status	Tech	Tech status	Issue
Press #1	Running	J. Alvarez	At station
Press #2	Running	J. Alvarez	At station
Press #3	Running	K. Osei	At station
Press #4	Maintenance	J. Alvarez	Working on issue	MediumSeal replaced, testing under load
Shear #1	Running	K. Osei	On break

Walk notes: Backlog from this morning is clearing.

1:50 PMAfternoon shiftBuilding B · Packaging

Walked by Dan Whitfield4 machines4 running1 issue

Machine	Status	Tech	Tech status	Issue
Wrapper #1	Running	L. Fontaine	At station
Case Sealer	Running	A. Reyes	At station
Palletizer	Running	A. Reyes	At station
Label Printer	Running	L. Fontaine	Working on issue	LowLabel roll keeps misfeeding

9:10 AMMorning shiftBuilding B · Assembly

Walked by Sam Okafor4 machines4 running

Machine	Status	Tech	Tech status
Assembly Line 1	Running	S. Iyer	At station
Assembly Line 2	Running	D. Kowalski	At station
Torque Station	Running	S. Iyer	At station
Test Rig	Running	C. Whitmore	Helping elsewhere

Walk notes: Assembly kept pace with the morning build plan.

7:25 AMMorning shiftBuilding A · Machining

Walked by Maria Lopez5 machines5 running1 issue

Machine	Status	Tech	Tech status	Issue
CNC Mill #1	Running	T. Nguyen	At station
CNC Mill #2	Running	T. Nguyen	At station	LowVibration louder than normal
CNC Mill #3	Running	R. Castillo	At station
Lathe #1	Running	M. Brandt	At station
Lathe #2	Running	R. Castillo	At station

6:40 AMMorning shiftBuilding A · Stamping

Walked by Maria Lopez5 machines4 running1 down1 issue

Machine	Status	Tech	Tech status	Issue
Press #1	Running	J. Alvarez	At station
Press #2	Running	J. Alvarez	At station
Press #3	Running	K. Osei	At station
Press #4	Down	J. Alvarez	Working on issue	HighHydraulic leak at rear seal
Shear #1	Running	K. Osei	At station

Walk notes: Parts backlog building on line 3.